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Permit to work Software in Multi-Vessel offshore wind installation

Peter Henderson

26/12/2025

Offshore wind installation  is one of the most complex and high-risk construction environments in operation today. It brings together multiple vessels, specialist crews, heavy lifts, marine logistics and time-critical activities,  often operating in challenging weather and sea conditions. In this context, a robust Permit to Work (PTW) system is a critical control that underpins safe coordination and execution.

When several vessels are working simultaneously on turbine installation, foundation placement, cabling or commissioning, the potential for interaction between activities increases significantly. Without a clear and structured Permit to Work process, hazardous situations can escalate quickly.

Why Multi-Vessel Operations Increase Risk

Multi-vessel offshore wind installation typically involves jack-up vessels, heavy lift vessels, cable lay vessels, crew transfer vessels and support ships operating in close proximity. Each vessel may be conducting different activities, often under separate contractors or subcontractors, but all within the same operational area.

This creates a number of challenges from a safety and coordination perspective. Activities that are safe when carried out in isolation may become hazardous when combined. Lifting operations can conflict with marine movements, electrical work may overlap with mechanical installation, and access routes can change rapidly as vessels reposition.

A Permit to Work system provides a structured way to identify these interactions and ensure that work is planned, authorised and monitored with full awareness of what else is happening at the same time.

The Role of Permit to Work Offshore

A Permit to Work system is designed to control high-risk activities by formally defining what work is being done, where it is taking place, how risks are being managed and who is authorised to carry it out. In offshore wind installation, this framework becomes essential for maintaining control across multiple moving parts.

Permits help ensure that hazards are assessed before work starts, that control measures are agreed and implemented, and that responsibilities are clearly assigned. They also act as a communication tool, ensuring that everyone involved understands the scope of work and the conditions under which it can proceed.

In multi-vessel environments, the permit system must go beyond individual tasks and support coordination between vessels and workstreams.

Permits Across the Offshore Wind Lifecycle

Offshore wind farms have several distinct phases, and each has specific permit requirements:

Installation Phase

During installation, turbines and foundations are transported, assembled and connected. This involves heavy lifting, marine logistics, welding, electrical connections and work at height — all of which carry inherent risks.

For example:

  • A Hot Work Permit is required when welding or grinding steel sections on turbine components to control fire hazards.
  • A Lifting Permit manages risks associated with handling large components like blades or generator housings.
  • A Work at Height Permit covers technicians working on elevated platforms during tower assembly.
  • Electrical Permits ensure isolation and safe connection of high-voltage systems during grid tie-ins.
  • Effective PTW systems define not just the work activity, but also integrate risk controls specific to offshore conditions such as sea state, weather windows, vessel stability and access methods.

Maintenance and Operational Phase

Once offshore wind farms are operating, maintenance becomes the ongoing focus. Routine inspections, component replacements, and repairs all have their own permit requirements.

Typical examples include:

  • Work at Height Permits when technicians ascend turbines or platforms to inspect or clean.
  • Confined Space Entry Permits if work is required in enclosed compartments like nacelles where ventilation and rescue procedures must be outlined.
  • Electrical Permits for isolating and working safely on live systems

Because maintenance work can involve both routine and emergency tasks, the PTW system needs flexibility to issue, control and close permits quickly while ensuring that hazards are still properly assessed and mitigated.

Emergency and Contingency Work

Offshore wind farms face unique emergency scenarios, including equipment failure, severe weather and medical evacuations. A dedicated Emergency Response Permit can be used to authorise critical recovery activities while ensuring that safety controls remain in place even under time pressure.

Emergency permits ensure that response teams understand the risks involved and have the authority, competencies and resources to act safely.

Managing Simultaneous Operations at Sea

One of the biggest challenges in offshore wind installation is managing simultaneous operations. Multiple permits may be active at the same time across different vessels, each with its own hazards and control measures.

An effective Permit to Work system allows teams to see all active permits in one place, making it easier to identify potential conflicts. For example, lifting operations on one vessel may need to be coordinated with crew transfers or cable installation activities nearby. Electrical commissioning work may require exclusion zones that affect other vessels’ movements.

By providing visibility of active and planned work, the permit system supports proactive decision-making rather than reactive intervention.

Vessel-Specific and Task-Specific Permits

Offshore wind installation involves a wide range of high-risk activities, each requiring tailored permit controls. These may include permits for lifting operations, work at height, electrical work, confined space entry, hot work and marine operations.

Each permit needs to reflect not only the task being carried out but also the vessel and environment in which it is taking place. Factors such as vessel stability, weather conditions, sea state and proximity to other vessels all influence risk and must be considered during permit planning and authorisation.

A flexible Permit to Work system allows permits to be adapted to different vessel types and operational scenarios without losing consistency or control.

Clear Roles and Authority Offshore

In multi-vessel operations, clarity around roles and authority is essential. There may be multiple supervisors, vessel masters, installation managers and client representatives involved in authorising work.

A Permit to Work system helps define who has the authority to approve, issue, suspend or cancel permits, and under what conditions. This reduces ambiguity and ensures that safety-critical decisions are made by the right people at the right time.

Clear handover processes are also vital, particularly when work spans shifts or when vessels change position or responsibility during an operation.

Adapting to Dynamic Conditions

The offshore environment brings additional considerations that distinguish it from typical onshore permit systems:

  • Weather and Sea Conditions: Wind speed, wave height and temperature can affect the safety of tasks, particularly lifting and work at height. Permits should reflect these dynamic risk factors.
  • Access and Egress Logistics: Reaching turbines often involves transfer from vessels to fixed platforms, jack-ups or floating structures, which adds another layer of risk that must be assessed within the PTW process.
  • Remote Supervision: Offshore work may be conducted far from shore-based management, making communication, clear roles and documented authority critical.
  • SIMOPS Risk Management: Simultaneous activities — such as crane lifts while electrical isolation is ongoing — must be recognised and controlled through integrated permit logic.

Communication Across Vessels and Teams

Effective communication is a cornerstone of offshore safety. In multi-vessel operations, information must flow between vessels, contractors and shore-based teams.

Permit to Work systems play an important role in this communication by providing a common framework and shared understanding of what work is authorised and under what conditions. When everyone is working from the same permit information, the risk of misunderstanding is significantly reduced.

This is particularly important during critical phases such as heavy lifts, commissioning or vessel handovers.

Digital Permit to Work in Offshore Wind Installation

Traditional paper-based permit systems struggle in offshore environments. Documents can be difficult to access, update or share across vessels, and visibility of active permits can be limited.

Digital Permit to Work systems offer clear advantages in multi-vessel offshore wind installation. They allow permits to be created, reviewed and approved electronically, with updates visible in real time. This improves coordination between vessels and supports better oversight by installation managers and HSE teams.

Digital systems also provide comprehensive audit trails, helping organisations demonstrate that work was properly authorised and controlled throughout the installation process.

Offshore wind is subject to overlapping regulatory frameworks that govern both maritime safety and industrial health and safety. In the UK and other jurisdictions, health and safety laws and permitting processes apply to offshore wind operations in much the same way as they do in onshore environments.

A well-implemented PTW system contributes to compliance and ensures that safety decisions are documented and defensible.

Supporting HSE Objectives Offshore

From an HSE perspective, Permit to Work systems are a key control for managing high-risk activities offshore. They support hazard identification, risk assessment, competence checks and supervision.

In multi-vessel operations, the permit system helps ensure that safety standards are applied consistently across different contractors and vessels. This consistency is essential for maintaining control in complex, fast-moving environments.

A well-implemented Permit to Work system also supports learning and improvement by providing structured records of work activities and decisions.

An effective offshore wind PTW system is more than a list of permit templates. It must incorporate:

  • Risk-based permit types tailored to the offshore environment
  • Clear authorisation workflows that reflect operational hierarchies
  • Integration with risk assessments and isolation protocols
  • Electronic tracking and real-time visibility to manage concurrent activities
  • Handover controls that ensure safe continuity between shifts and work teams

These features help teams plan and execute work with confidence, even in a remote and hazardous environment.

Summary

Multi-vessel offshore wind installation presents unique challenges that demand disciplined planning, clear communication and strong control of work. Permit to Work systems play a central role in managing these challenges by providing structure, visibility and accountability across complex operations.

When designed and applied effectively, a Permit to Work system helps ensure that simultaneous activities are coordinated, risks are managed proactively and work proceeds safely , even in the most demanding offshore environments.

For organisations involved in offshore wind installation, investing in robust Permit to Work processes is about protecting people, assets and projects in some of the world’s most challenging operational settings.

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